New Life Inside an Old Frame

In this project, the stator of an aging motor was carefully removed from its original frame after years of operation. Instead of scrapping the entire unit, we engineered a complete redesign of the stator core.

Using precision laser-cutting techniques, we manufactured and assembled a brand-new lamination stack tailored to the original dimensions. The fresh laminations were inserted into the original housing, preserving the mechanical fit while significantly enhancing magnetic performance.

With the new core in place, the motor is now ready to undergo rewinding, bringing it one step closer to renewed operation. This hybrid approach—retaining the housing while modernizing the core—ensures extended service life, reduced costs, and full compatibility with the existing setup.